Manufacturing LIMS Software

What is Manufacturing LIMS Software?

Manufacturing LIMS software is a laboratory information management system designed to support quality control, regulatory compliance, and process efficiency in manufacturing industries.

BlazeLIMS is designed for manufacturing industries, from chemicals to biopharma, providing a complete quality management solution. It automates the entire quality control process, offering intuitive usability, seamless data integration, and compatibility with manufacturing systems.

With feature-rich capabilities, manufacturing BlazeLIMS software supports both large and small laboratories, ensuring precision, compliance, and efficiency in QC operations!

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What are the Key Features of LIMS for Manufacturing? 

Sample Management

• Simple single or multi-sample manual or automatic login from schedules or other systems (ERP) using flexible templates, including skip-lot and other strategies
• Easy-to-use screen suitable for field operators
• Numerous highly configurable sample identification fields provide ease of use and reduced training needs for plant operators.
• Barcode labels for positive identification
• Workflow automation features such as auto-logging, barcoding, auto-approval options, grouping activities and data by process area, etc. to optimize productivity and reduce errors.

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ELN, Prep, & Method Execution

• Numerous tools to manage backlog and testing more efficiently, reduce dead time, never lose samples, track response time metrics, respond to complaints, etc.
• Enforcing suitability, managing, certifying, & tracking of reagents, standards, equipment, personnel, environment, documents, holding times
• ELN for all prep and analytical steps, including calculations, instructions, notes, dilutions, signatures
• Specialized features such as stability, content uniformity, dissolution.

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Results Management with LIMS for Manufacturing

• Configurable multiple levels of approval with electronic signature and forced comments for sensitive industries/products.
• Highly flexible and configurable method/testing/calculation capability to support highly varied product/testing mixes.
• Instrument integration via BlazeLink to streamline throughput and labor and reduce errors.
• Comprehensive versioned specification management for manufacturing control and specification limits and for specifications at the product and customer levels.
• Instant visual and notification feedback of violations
• Automated statistical control for both manufacturing and laboratory QC using Shewart, Western Electric, Westgard, Cusum.
• Lot release/usage decision features to control product release and ship.

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Enterprise Integration with LIMS for Labs

• Front-end integration for manufacturing execution systems (MES, ERP) for automated sampling, testing and specification management.
• Back-end integration with process systems (DCS, PLC, SFC, SCADA) for automated data collection and delivery of results to control systems, operators and process historians.

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Specialized Reporting

• Comprehensive, open and flexible COA facility that is fully configurable to the product and customer level including layout, content, units, significant digits, etc.
• Bi-directional integration with SAP-QM or SAP Batches for finished product testing. Interfaces to other ERP/MES systems available.
• Streamlined delivery of event notification and results to end users via e-mail, fax, etc.

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Regulatory Compliance

• GxP features
• Security via validated login
• Electronic signature
• Audit Trail for total traceability
• 21CFR Part 11 compliance
• Validation support

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Decision Support

• Streamlined delivery of data to desktop productivity tools (Excel, Word, Project, etc.) for enhanced analysis and faster response to process problems.
• Versioned control of SOP documents, specifications, analytical documents, maintenance procedures, etc. for standards compliance (GLP, ISO, etc.).
• Structured and ad-hoc query

Why Use Manufacturing LIMS Software?

Raw Material Quality Control: It helps make sure incoming raw materials meet specifications before use in production, reducing waste and rework.

Batch Consistency Monitoring: It helps make sure every production batch complies with quality standards, reducing variability and guaranteeing uniformity.

Regulatory Compliance: Helps manufacturers adhere to industry standards and regulations by managing documentation, processes, and quality controls required by authorities like the FDA, ISO, or GMP.

Real-Time Data Access: Provides instant access to crucial data throughout the manufacturing process. This enables timely decisions and adjustments to maintain product standards.

In-Process Testing & Monitoring: Tracks product quality at every stage of manufacturing to detect deviations early and prevent defects.

Quality Control Integration: Integrates various quality control aspects, from sample management to testing and results analysis, ensuring high standards in production outcomes.

Optimize Your Manufacturing Process with BlazeLIMS

Enhance quality control, compliance, and production performance with BlazeLIMS for manufacturing. Our advanced manufacturing LIMS software connects effortlessly with process control systems, enabling real-time monitoring, batch traceability, and regulatory compliance. 

From raw material testing to final product release, BlazeLIMS automates workflows, minimizes errors, and accelerates production timelines.

Contact us to learn how BlazeLIMS can help you streamline operations and maintain top-quality manufacturing. Get in touch today!